The magic of block printing!

I've featured them before here, but now I want to share with you some really lovely pictures on their step by step block printing methods. A quick recap for those of you who don't know about them...Saffron Marigold is a California based linen company making the most exquisite block printed linens for the home!


Recently, I have had the pleasure of starting to write for their blog, (and no, that's not why I am featuring this, but because it is the most comprehensive step-by-step pics I have seen :-)), and it has really opened my eyes to the detail and workmanship that goes into their products! Block printing is nothing new to us, we've all seen it many many times before, but each time I see the process, I marvel at it! What genius!!!


Take a look at it yourself....here is the process to print their latest launch - Dance O Peacock!

Printing the border

Border done -- this will become brown after the acid wash

First fill color which will become forest green after the acid wash

Second fill which becomes turquoise

Third fill which becomes ochre

Fourth fill color which becomes cobalt blue

The border in its final glory - before acid wash. The magic happens and final colors takes shape post washing

Main print outline being stamped

Main print first color - becomes forest green

Main print second color becomes ochre

Main print becomes turquoise

Main print fourth color becomes cobalt blue

All done - the peacock linen air drying above the printing tables. Once washed, they take on their final colors

The end result - absolutely gorgeous!

I only showed enough pictures for you all to get an idea, but if you want to see the whole process for this print, check this out! 

Sanganer - Block printing factory

Block printed fabric and clothing is very popular in India and I, like others, love the gorgeous prints they come in. But I never realized the work that goes into this process till last December when I was able to make a trip to Sanganer in Rajasthan. The city is famous for its dyeing, block printing and embroidery work. The block printing usually has floral motifs with basic colors in scarlet, black and brown. But the use of synthetic dyes is now making it possible for stunning combinations of purple and orange, scarlet and pink, turquoise and green in intricate patterns and designs. I came away with a totally new appreciation for this age old art form.

As I enter the factory area I noticed these fabrics spread out on the ground. Believe it or not, this is what they do to test the fastness of the color and the strength of the cloth. Cars and scooters happily drive all over them.

The raw fabric as it arrives from Mumbai waiting to be bleached by immersing in a gentle bleaching solution. It is then dried and measured by the meter before being sent for dyeing.

Once it is bleached it is hung up on these tall bamboo frames about 50 feet high above the ground to dry in the hot desert sun

The fabric is passed thru the dye vat, while it is rolled between 2 hand cranked rollers, positioned on either side of the dye vat

After the fabric is dyed it is once again hung up to dry

Bales and bales of fabric

Gorgeous shades of red, crimson, vermillion

The guy above the rafter is hanging the fabric. It is a long, dangerous, painstaking process

Fabric laid out on long tables getting screen printed fastened with pins on the 4 corners

After printing the fabric is sent to washing units where it is immersed in a light soapy solution and rinsed three times.

Tie dye/batik cloth, long lenghts tied up waiting to get dunked in the dye again

The bleached dyed yarn before it is tie dyed

Some of the blocks used. The blocks are made of sheesham wood. The design is traced onto the surface and then chiseled to a depth of a third of an inch. The surface is planed before being carved.